How to Convert a Toyota Hiace Van into a Camper
Thinking about hitting the open road and exploring Australia's stunning landscapes? A Toyota Hiace campervan conversion might be the perfect project for you. The Hiace, especially models like the KDH206, is a legendary platform for van life down under. Its reputation for reliability, ample space, and rugged build makes it an ideal choice for a custom camper.
This guide will walk you through everything you need to know about your own Toyota Hiace camper conversion. We'll cover why it's such a great base vehicle, explore popular layouts, and share essential tips to ensure your build is a success.
Why is the Hiace the Go-To Van for Aussie Campers?
For decades, the Toyota Hiace has been a familiar sight on Australian roads, and for good reason. When it comes to a campervan project, it brings some serious advantages to the table.
Unmatched Reliability
Toyota's reputation for building vehicles that last is no secret. The Hiace is known for its bulletproof engine and durable construction, meaning you can venture into the outback with confidence. Fewer mechanical worries mean more time enjoying the journey.
A Blank Canvas with Ample Space
The boxy shape of the Hiace is a massive plus for a camper conversion. It provides a surprisingly spacious interior that you can shape to your needs. This makes it easier to fit essential components like a bed, kitchen, and storage without feeling too cramped. The high roof options offer even more headroom, making the space feel open and livable.
Perfect for Australian Adventures
Whether you're cruising the Great Ocean Road or tackling corrugated tracks in the Kimberley, the Hiace can handle it. Its robust design is well-suited to the diverse and often challenging conditions of Australian road trips. Plus, with Toyota dealerships and mechanics in nearly every town, finding parts or service is rarely an issue.
Popular Campervan Layouts for a Toyota Hiace

The first big decision in your Toyota Hiace campervan build is the layout. How you arrange your living space will define your day-to-day experience on the road. Here are a few popular campervan layouts for a Hiace to get you started.
The Classic Rear Bed Layout
This is one of the most common and practical layouts. A fixed bed platform is built across the rear of the van, often at a height that allows for a "garage" storage area underneath for surfboards, bikes, and camping gear. The kitchen unit and any seating are positioned toward the front, just behind the driver's cabin.
The Convertible Bed/Dinette
For those who want a multi-functional space, a convertible layout is a fantastic option. This design features two bench seats with a removable table in between. At night, the table drops down to form the base of the bed, and the seat cushions are rearranged to create a mattress.
The L-Shaped Kitchen Layout
If having a functional kitchen is your top priority, an L-shaped galley can be a game-changer. This layout typically runs along one side of the van and extends part-way across, often behind the passenger seat. This provides more counter space for cooking and prep. The bed can be a fixed or convertible design located at the rear.
Top Tips for Your Toyota Hiace Van Camper Conversion
Embarking on a Toyota Hiace campervan conversion is an exciting process. To ensure it goes smoothly, keep these key tips in mind.
Plan, Plan, and Plan Some More
Before you pick up a single tool, map out your entire build. Use tape on the van floor to visualize your layout. Think about where you'll sleep, cook, eat, and store your belongings. A detailed plan helps you avoid costly mistakes and ensures every inch of space is used effectively. Consider your electrical and plumbing needs from the very beginning.
Choose Lightweight and Durable Materials
Weight is a critical factor in any vehicle conversion. Using lightweight materials like plywood for your cabinetry and framing helps keep your van under its legal Gross Vehicle Mass (GVM). It also improves fuel efficiency. Balance weight with durability; you want materials that can withstand the vibrations and rigors of life on the road.
Insulation and Ventilation are Non-Negotiable
Australia's climate ranges from scorching heat to freezing cold. Good insulation is essential for maintaining a comfortable temperature inside your van. Combine it with proper ventilation, like a roof fan and crackable windows, to manage condensation and keep the air fresh. This is one of the most important steps for a comfortable Toyota Hiace campervan.
Comply with Australian Regulations
Before you hit the road, ensure your conversion is compliant with local state and territory regulations. This includes rules around gas and electrical installations, seating, and how the vehicle is registered. In many cases, you may need to have your work certified by a qualified professional and get the vehicle re-registered as a campervan. Check with your local transport authority for specific requirements.
Smart Storage is Your Best Friend
In a small space, clever storage solutions are everything. Think vertically by building shelves and overhead cabinets. Use dividers in drawers to keep things organised. Consider building storage into your seating or under the floor. The more organised your storage, the more spacious and functional your camper will feel.
Step-by-Step Guide: Converting Your Toyota Hiace into a Campervan

Ready to get hands-on with your Toyota Hiace van camper conversion? Here’s a clear step-by-step process to get you on the road:
Planning & Design
- Measure the interior of your Hiace and sketch out your ideal campervan layout. Consider where you’ll sleep, cook, and store your gear.
- Research campervan layouts for Hiace models to find inspiration and functionality that suits your needs.
- List all required materials and tools before you start.
Preparation & Strip Out
- Remove existing panels, floors, and any seats you won’t need.
- Clean the van thoroughly to ensure a fresh base for your build.
Insulation & Flooring
- Install insulation in the walls, floor, and ceiling for comfort in all Aussie climates.
- Lay down a moisture barrier before fitting your chosen flooring (plywood with vinyl, laminate, or carpet).
Install Windows & Ventilation
- Cut out and fit any additional windows if needed.
- Install roof vents or fans for proper airflow inside your Toyota Hiace campervan.
Wiring & Plumbing
- Run electrical wiring for lights, power points, fridge, and other appliances.
- Plan out your camper’s plumbing for water tanks, sinks, and potentially a shower.
- It’s highly recommended to use a licensed professional for all electrical and gas work to meet Australian safety standards.
Building the Layout
- Construct the main furniture and fixtures such as bed frames, kitchen units, and storage cupboards.
- Install key elements according to your planned campervan layout for the Hiace, ensuring everything is secure for travel.
Kitchen & Appliances
- Fit your sink, stove, fridge, and any other appliances. Connect to your water and power systems.
- Consider compact or multi-purpose appliances to save space.
Storage Solutions
- Build in shelves, drawers, and overhead cupboards.
- Make the most of every nook and cranny for storage, especially under beds and seats.
Interior Finishes
- Paint, varnish, or add finishing touches to your cabinetry and walls.
- Install curtains or blinds for privacy and insulation.
Safety & Compliance Checks
- Double-check all installations for safety and stability.
- Make sure your Toyota Hiace campervan conversion complies with local Australian road and safety regulations.
Final Touches
- Decorate with cushions, bedding, and personal touches to make your space comfortable and inviting.
- Stock up with kitchen supplies, safety equipment, and adventure essentials.
Ready to Start Your Build?
A Toyota Hiace campervan conversion is more than just a project; it's the key to unlocking a lifestyle of freedom and adventure. With its blend of reliability, space, and ruggedness, the Hiace provides the perfect foundation for the Aussie road trip of your dreams. By carefully planning your layout, choosing the right materials, and focusing on the fundamentals, you can build a comfortable and capable home on wheels.
So grab your tools, get creative, and start building the campervan that will take you on countless adventures across this beautiful country.
